plate-data.js

window.PLATE_DATA = {
  phases: {
    baseline: { readiness: "82", blocked: "01", gap: "-18%", label: "Phase: Baseline" },
    surge: { readiness: "58", blocked: "03", gap: "-37%", label: "Phase: Surge Exposure" },
    review: { readiness: "71", blocked: "02", gap: "-21%", label: "Phase: Release Review" },
    recovery: { readiness: "79", blocked: "01", gap: "-14%", label: "Phase: Recovery Cut" }
  },
  ticks: ["LRIP +00", "+01 WK", "+02 WK", "+03 WK", "+04 WK", "+05 WK", "+06 WK", "+07 WK", "+08 WK", "+09 WK"],
  taxonomies: [
    { label: "DATUM", className: "datum" },
    { label: "RELEASE", className: "release" },
    { label: "SURGE", className: "surge" }
  ],
  tools: [
    {
      id: "asm-jig",
      label: "Assembly Jig",
      lane: "Assembly Jig",
      datum: {
        design: "CAD Datum A/B/C",
        tooling: "Hard stops J1-A/J1-B",
        inspection: "Laser tracker nest frame"
      },
      releasePackage: ["First article alignment", "Calibration interval", "Hard-stop wear plan", "Technician SOP"],
      blocks: [
        { className: "cobalt", start: 4, span: 18, title: "Assembly Jig / Datum Continuity", body: "Design datum A/B/C remains traceable through hard stops and tracker frame.", score: "Verified", claim: "Tool preserves design datum intent." },
        { className: "ochre", start: 27, span: 13, title: "Assembly Jig / Surge Stand", body: "Surge support stand narrows one operator path; reach audit remains open.", score: "At Risk", claim: "Operators can perform required tasks in-tool." },
        { className: "black", start: 44, span: 18, title: "Assembly Jig / First Article", body: "First article alignment record is the release gate for the jig package.", score: "Gate", claim: "Release package has first-article evidence." }
      ]
    },
    {
      id: "transport-fixture",
      label: "Transport Fixture",
      lane: "Transport Fixture",
      datum: {
        design: "Mate datum A with transport surrogate",
        tooling: "Replaceable cradle pads T2-P",
        inspection: "Post-move tracker check"
      },
      releasePackage: ["Lift plan", "Pad replacement criteria", "Post-move validation", "Surrogate transform"],
      blocks: [
        { className: "cobalt", start: 9, span: 16, title: "Transport Fixture / Cradle Pads", body: "Replaceable cradle pads preserve handling contact without non-marring damage.", score: "Verified", claim: "Tooling can be sustained in production." },
        { className: "crimson", start: 34, span: 11, title: "Transport Fixture / Datum Break", body: "Assisted-lift surrogate datum lacks reversible transform to inspection frame.", score: "Blocked", claim: "Tool preserves design datum intent." },
        { className: "ochre", start: 50, span: 21, title: "Transport Fixture / Move Cadence", body: "Surge cadence requires lifting review and post-move validation.", score: "At Risk", claim: "Tool will not create unsafe lifting conditions." }
      ]
    },
    {
      id: "robot-eoat",
      label: "Robot EOAT",
      lane: "Robot EOAT",
      datum: {
        design: "Fastener pattern datum F1/F2",
        tooling: "EOAT wrist frame R3-W",
        inspection: "Robot TCP plus tracker target"
      },
      releasePackage: ["Grip force validation", "Robot TCP certification", "Collision sweep", "Loss-of-air recovery"],
      blocks: [
        { className: "ochre", start: 1, span: 15, title: "Robot EOAT / Grip Margin", body: "Fail-safe grip margin exceeds the planned motion profile.", score: "At Risk", claim: "EOAT will not drop the payload." },
        { className: "crimson", start: 24, span: 20, title: "Robot EOAT / Collision Envelope", body: "Surge path conflicts with the drill/rivet jig access envelope at two poses.", score: "Blocked", claim: "Tool will not crash in operation." },
        { className: "black", start: 49, span: 10, title: "Robot EOAT / TCP Certification", body: "Robot frame transform and TCP certification are required before release.", score: "Gate", claim: "Tool preserves design datum intent." }
      ]
    },
    {
      id: "inspection-nest",
      label: "Inspection Nest",
      lane: "Inspection Nest",
      datum: {
        design: "Key characteristic datum K1",
        tooling: "Nest pins I4-P/I4-Q",
        inspection: "Golden-part baseline"
      },
      releasePackage: ["Golden-part baseline", "Drift threshold", "Calibration record", "Tolerance stack report"],
      blocks: [
        { className: "cobalt", start: 13, span: 18, title: "Inspection Nest / Golden Part", body: "Golden-part baseline maps to key characteristic datum K1.", score: "Verified", claim: "Tool preserves design datum intent." },
        { className: "ochre", start: 36, span: 17, title: "Inspection Nest / Calibration Interval", body: "Surge interval shortens recalibration window and requires metrology approval.", score: "At Risk", claim: "Tooling can be sustained in production." },
        { className: "cobalt", start: 59, span: 16, title: "Inspection Nest / Tolerance Stack", body: "RSS and worst-case alignment budget remain inside release threshold.", score: "Verified", claim: "Tolerances will not stack to failure." }
      ]
    },
    {
      id: "drill-jig",
      label: "Drill/Rivet Jig",
      lane: "Drill/Rivet Jig",
      datum: {
        design: "Hole pattern datum H1/H2",
        tooling: "Bushing plate D5-B",
        inspection: "Borescope and gauge access"
      },
      releasePackage: ["Reach audit", "Bushing replacement", "Access window drawing", "Hole-position stack"],
      blocks: [
        { className: "black", start: 5, span: 10, title: "Drill/Rivet Jig / Wear Bushings", body: "Guide bushings are serviceable wear items with line-side replacement path.", score: "Gate", claim: "Tooling can be sustained in production." },
        { className: "crimson", start: 21, span: 13, title: "Drill/Rivet Jig / Probe Access", body: "Two inspection points are blocked when the surge support bracket is installed.", score: "Blocked", claim: "Operators can perform required tasks in-tool." },
        { className: "ochre", start: 41, span: 28, title: "Drill/Rivet Jig / Bushing Budget", body: "Bushing wear allowance consumes most remaining hole-position tolerance budget.", score: "At Risk", claim: "Tolerances will not stack to failure." }
      ]
    },
    {
      id: "cert-record",
      label: "Certification Record",
      lane: "Certification Record",
      datum: {
        design: "Design authority release baseline",
        tooling: "Master reference points",
        inspection: "Certification record"
      },
      releasePackage: ["Master reference points", "Initial alignment baseline", "Drift limits", "Requalification triggers"],
      blocks: [
        { className: "cobalt", start: 2, span: 20, title: "Certification / Master Reference", body: "Master reference points exist for the baseline tooling state.", score: "Verified", claim: "Tool preserves design datum intent." },
        { className: "crimson", start: 39, span: 15, title: "Certification / Drift Limits", body: "Surge drift thresholds are not approved for the new cadence.", score: "Blocked", claim: "Tooling can be sustained in production." },
        { className: "black", start: 63, span: 18, title: "Certification / Release Record", body: "Release package cannot close until blocked claims have attached evidence.", score: "Gate", claim: "Release package has required evidence." }
      ]
    },
    {
      id: "maintenance",
      label: "Maintenance Plan",
      lane: "Maintenance Plan",
      datum: {
        design: "Production sustainment requirement",
        tooling: "Wear surfaces and consumables",
        inspection: "PM and drift checks"
      },
      releasePackage: ["Wear items", "Inspection interval", "Replacement criteria", "Failure escalation logic"],
      blocks: [
        { className: "ochre", start: 12, span: 12, title: "Maintenance / Wear Surfaces", body: "Wear surfaces are replaceable but inspection interval must follow surge plan.", score: "At Risk", claim: "Tooling can be sustained in production." },
        { className: "cobalt", start: 31, span: 24, title: "Maintenance / PM Schedule", body: "Preventive maintenance schedule is documented and owner-assigned.", score: "Verified", claim: "Tooling can be sustained in production." },
        { className: "crimson", start: 73, span: 12, title: "Maintenance / Downtime Escalation", body: "Failure escalation logic is incomplete for repeated access-block events.", score: "Blocked", claim: "Failure recovery is controlled." }
      ]
    }
  ],
  agents: [
    {
      id: "datum-agent",
      label: "Datum Agent",
      scope: "Design-to-tool-to-inspection lineage",
      toolId: "transport-fixture",
      normal: "Watching datum transforms"
    },
    {
      id: "metrology-agent",
      label: "Metrology Agent",
      scope: "Calibration, golden part, drift limits",
      toolId: "inspection-nest",
      normal: "Watching calibration cadence"
    },
    {
      id: "automation-agent",
      label: "Automation Agent",
      scope: "Robot EOAT, TCP, collision envelope",
      toolId: "robot-eoat",
      normal: "Watching robot path"
    },
    {
      id: "tooling-agent",
      label: "Tooling Agent",
      scope: "Jigs, fixtures, access, wear surfaces",
      toolId: "drill-jig",
      normal: "Watching physical access"
    },
    {
      id: "release-agent",
      label: "Release Agent",
      scope: "Certification record and package closure",
      toolId: "cert-record",
      normal: "Watching package authority"
    }
  ],
  processMachine: {
    clockLabel: "Sim Clock",
    states: ["Ingest", "Assess", "Expose", "Recover", "Review"],
    steps: [
      {
        state: "Ingest",
        phase: "baseline",
        agent: "release-agent",
        toolId: "asm-jig",
        blockTitle: "Assembly Jig / Datum Continuity",
        readiness: "82",
        blocked: "01",
        gap: "-18%",
        event: "Baseline package ingested. Assembly jig datum chain is traceable.",
        action: "Keep package open for first-article alignment evidence."
      },
      {
        state: "Assess",
        phase: "surge",
        agent: "automation-agent",
        toolId: "robot-eoat",
        blockTitle: "Robot EOAT / Collision Envelope",
        readiness: "61",
        blocked: "02",
        gap: "-31%",
        event: "Surge takt exposes EOAT path conflict against drill/rivet access envelope.",
        action: "Hold robot-mounted release until collision sweep is repeated."
      },
      {
        state: "Expose",
        phase: "surge",
        agent: "datum-agent",
        toolId: "transport-fixture",
        blockTitle: "Transport Fixture / Datum Break",
        readiness: "58",
        blocked: "03",
        gap: "-37%",
        event: "Transport surrogate datum lacks reversible inspection transform after assisted lift.",
        action: "Require tracker target transform and post-move validation."
      },
      {
        state: "Recover",
        phase: "recovery",
        agent: "tooling-agent",
        toolId: "drill-jig",
        blockTitle: "Drill/Rivet Jig / Probe Access",
        readiness: "68",
        blocked: "02",
        gap: "-24%",
        event: "Tooling recovery cut opens probe path but consumes bushing tolerance budget.",
        action: "Run reach audit and update bushing replacement criteria."
      },
      {
        state: "Review",
        phase: "review",
        agent: "metrology-agent",
        toolId: "inspection-nest",
        blockTitle: "Inspection Nest / Calibration Interval",
        readiness: "71",
        blocked: "02",
        gap: "-21%",
        event: "Metrology approves temporary surge cadence pending drift threshold update.",
        action: "Attach calibration interval approval to release package."
      },
      {
        state: "Review",
        phase: "review",
        agent: "release-agent",
        toolId: "cert-record",
        blockTitle: "Certification / Release Record",
        readiness: "79",
        blocked: "01",
        gap: "-14%",
        event: "Release package can advance after collision and datum evidence are attached.",
        action: "Prepare executive release memo with one remaining blocker."
      }
    ]
  }
};