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fix(stm32wl): enable GPS on Wio-E5 via LPUART1 and HSI16 clock routing with graceful fallback - #11740

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fix(stm32wl): enable GPS on Wio-E5 via LPUART1 and HSI16 clock routing with graceful fallback#11740
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@t-miura t-miura commented Sep 5, 2026

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Summary

Enables reliable GNSS/GPS support on Seeed Wio-E5 (STM32WLE5JC) and resolves core STM32 serial lockup traps by:

  • Moving GPS serial from PA2/PA3 (USART2) to PC1/PC0 (LPUART1) to permanently eliminate ST ROM bootloader DFU lockups (ST AN2606).
  • Switching the LPUART1 kernel clock to HSI16 (16 MHz) to satisfy hardware baud generator constraints (3 * baud <= f_CK <= 4096 * baud), supporting both 9600 boot baud (which overflows 20-bit BRR on default 48 MHz PCLK1, as well as 4800 baud) and 115200 fast probing (which underflows on 32.768 kHz LSE).
  • Decoupling LPUART1 clock setup from HAS_LSE via a dedicated stm32wlLpuartSetup() helper so that boards without a 32.768 kHz crystal still configure LPUART1 correctly when enabled.
  • Implementing graceful degradation: on clock switch failure, HSI16 is shut off to prevent ~150–200 µA quiescent leakage and GPS is cleanly rejected via createGps() → nullptr, keeping the node in mesh mode ("Run without GPS").
  • Closing the upstream STM32duino deadlock trap (stm32duino/Arduino_Core_STM32#3071) across the full GPS driver lifecycle (createGps(), verifyCachedProbePresence(), and probe()) by validating port readiness via if (!*_serial_gps) after every begin() call on ARCH_STM32 (and prior to GPS hardware side-effects in createGps()).
  • Enabling hardware RTC and LSE crystal support for Wio-E5.
  • Adding an explanatory comment to variants/stm32/wio-e5/platformio.ini for MESHTASTIC_EXCLUDE_SERIAL=1.

Note: While this is targeted against Wio-E5(LoRa-E5)'s issue, but will also prevents other stm32wl variants from same issue when LPUART is being used for GPS' seral(currently none exists, but may happen on custom builds and such).


Root Cause & Technical Details

1. LPUART1 Dual Clock Constraints & Upstream Core Deadlock (stm32duino/Arduino_Core_STM32#3071)

Per the STMicroelectronics STM32WL Reference Manual (RM0461, Section 29.4.4 LPUART baud rate generation):

LPUART_BRR = (256 * f_CK) / baud

Because BRR is a 20-bit register (BRR <= 0xFFFFF) and requires BRR >= 0x300 for sampling, the peripheral kernel clock f_CK must strictly satisfy the dual bounds:

3 * baud <= f_CK <= 4096 * baud

This creates a mutual exclusion trap between the default clock sources:

  1. LSE (32.768 kHz) – Lower Bound Failure (f_CK < 3 * baud):

    baud_max = 32768 / 3 ≈ 10.9 kbaud
    

    Higher GNSS baud rates (38400, 115200) are physically impossible with LSE.

  2. PCLK1 (48 MHz, default when LSE is absent/disabled) – Upper Bound Failure (f_CK > 4096 * baud):
    In STM32Duino on Wio-E5, MSI boots at 48 MHz and APB1 prescaler is DIV1, so default reset PCLK1 is 48 MHz. The 20-bit BRR register overflows (BRR > 0xFFFFF):

    baud_min = 48000000 / 4096 ≈ 11.7 kbaud
    

    The standard GPS boot baud rate (9600 baud) is physically impossible on 48 MHz PCLK1, which is critical.
    Furthermore, current probing goes low as 4800 baud, and this is also impossible on PCLK1 as well.

  3. The Solution: HSI16 (16 MHz):
    At 16 MHz, the valid span is 3906 baud <= baud <= 5.33 Mbaud, allowing seamless operation across all GNSS baud rates from 4800 baud to 115200 baud.

  • Initialization Failure & Upstream Deadlock (stm32duino/Arduino_Core_STM32#3071):
    In STM32duino, baud rates outside the [3 * baud, 4096 * baud] range fail uart_init() and leave _ready = false. Because Uart::write() does not check _ready, it loops indefinitely in while (!availableForWrite()) once the TX buffer fills (interrupts are never enabled on an unready port).
    • On LSE, autobauding above 9600 deadlocks the MCU.
    • On 48 MHz PCLK1, booting at 9600 deadlocks the MCU.

2. DFU Lockup on PA2/PA3 (ST AN2606)

  • Previously, Wio-E5 mapped GPS to PA2/PA3 (USART2). Per ST Application Note AN2606 (STM32 microcontroller system memory boot mode), the STM32WL internal ROM bootloader monitors USART1 (PB6/PB7) and USART2 (PA2/PA3) with autobaud detection at startup.
  • When a GPS receiver is attached to PA2/PA3 and actively transmits NMEA sentences during boot or a DFU reboot, the ROM bootloader captures the serial stream, locks onto a spurious baud rate, and wedges DFU flashing sessions.
  • Seeed LoRa-E5 mini / Grove connector exposes PC0 (RX) and PC1 (TX) on LPUART1 (AF8).
  • LPUART1 is not monitored by ST's ROM bootloader, permanently eliminating the DFU lockup hazard.

Solution & Architecture

1. Bounded HSI16 Clock Bringup & LSE Decoupling

In main-stm32wl.cpp:

  • Extracted clock initialization into stm32wlLpuartSetup(), called from stm32wlSetup() regardless of HAS_LSE.
  • Powers on HSI16 (__HAL_RCC_HSI_ENABLE()) and polls RCC_FLAG_HSIRDY with a 1000ms timeout (STM32WL_LPUART1_SWITCH_TIMEOUT_MS) using Throttle::isWithinTimespanMs() with delay(1) yields to service the watchdog.
  • Switches LPUART1 to HSI16 and verifies the RCC->CCIPR register readback.
  • If HSI16 fails to stabilize or mux readback fails: logs a warning, powers down HSI16 (__HAL_RCC_HSI_DISABLE()) to eliminate ~150–200 µA quiescent leakage, and leaves stm32wlLpuartValid = false.

2. Graceful Degradation in Factory Creation

In GPS::createGps():

  • If _serial_gps == &SerialLP1 && !stm32wlLpuartAvailable(), creation immediately aborts and returns nullptr before allocating heap memory, configuring GPIOs, or touching the UART port.
  • main.cpp takes its "Run without GPS" fallback branch, keeping the node fully functional on the mesh as a LoRa router.

3. Comprehensive Driver Readiness Contract

This mitigates the issue on STM32duino: stm32duino/Arduino_Core_STM32#3071
In src/gps/GPS.cpp, added if (!*_serial_gps) checks (HardwareSerial::operator bool()) after every begin() call on ARCH_STM32:

  1. Factory Creation (createGps()): Configures and validates serial port readiness before allocating new GPS() or initiating hardware side effects (up(), reset/power pins), guaranteeing zero heap leaks or stranded active peripherals if initialization fails.
  2. Cached Baud Verification (verifyCachedProbePresence()): Clears the probe cache and returns false if begin(cachedProbeBaud) fails.
  3. Autobaud Probing (probe()): Skips _serial_gps->write(...) and returns GNSS_MODEL_UNKNOWN if begin(serialSpeed) fails, advancing safely to the next baud rate without deadlocking.

Target Isolation & Scope

  • Non-STM32WL & Other Architectures: Completely compiled out via #if defined(ARCH_STM32WL) && defined(ENABLE_HWSERIALLP1).
  • Other STM32WL Targets (e.g. rak3172): ENABLE_HWSERIALLP1 is not set; they incur zero code or runtime overhead.
  • Non-LPUART GPS Ports: The _serial_gps == &SerialLP1 check guarantees that if LPUART1 is enabled for another peripheral on a board, GPS configured on a different UART (e.g. Serial1) is not blocked.

Verification

  • Built wio-e5 (SUCCESS, Flash: 94.3%, RAM: 40.5%). Tested on actual hardware as well(Wio-E5 mini)
  • Built rak3172 (SUCCESS, Flash: 88.1%, RAM: 39.8%) to verify zero regressions on other STM32WL targets.

While it is difficult to physically break/disable the HSI16 as it's on silicon,
it is still possible to simulate "faulty HSI16", by commenting out whole code block in main-stm32wl.cpp,
I ran some tests below, and verified these code does actually prevents LPUART1 to be used when it should not be.

Test 1: No LSE&RTC, but with this PR applied, GPS on same pin(LPUART1, PC0/1)

  • Expected Behavior: GPS should work with HSI16 as a kernel clock for LPUART1
  • Result: PASSED
INFO  | ??:??:?? 0 STM32WL: LPUART1 kernel clock routed to HSI16 (16 MHz)
INFO  | ??:??:?? 0 GPS power state OFF -> ACTIVE
DEBUG | ??:??:?? 0 Use GPIO32 for GPS RX
DEBUG | ??:??:?? 0 Use GPIO33 for GPS TX
INFO  | ??:??:?? 0 [GPS] Loaded cached GPS probe: baud=9600
INFO  | ??:??:?? 0 [GPS] Using cached GPS probe: U-blox 7 @ 9600
DEBUG | ??:??:?? 0 [GPS] Set GPS+SBAS
INFO  | ??:??:?? 0 [GPS] GPS+SBAS configured
INFO  | ??:??:?? 2 [GPS] GNSS module config saved
DEBUG | ??:??:?? 2 [GPS] Publish pos@0:2, hasVal=0, Sats=0, GPSlock=0
DEBUG | ??:??:?? 2 [GPS] No GPS lock
DEBUG | 09:49:21 3 [GPS] NMEA GPS time set 2026-09-05 09:49:21 age 0
DEBUG | 09:49:21 3 [GPS] Publish pos@0:2, hasVal=0, Sats=0, GPSlock=0
DEBUG | 09:49:21 3 [GPS] No GPS lock

Test 2: LSE&RTC Enabled, and failed to switch LPUART kernel clock to HSI16(simulated fault)

  • Expected Behavior: GPS should be disabled
  • Result: PASSED
//\ E S H T /\ S T / C
Version 2.8.1.a415e3b for wio-e5 from meshtastic/firmware
Debug mute is enabled, there will be no serial output.
INFO  | ??:??:?? 0 STM32WL: LSE locked, hardware RTC available
WARN  | 09:55:24 0 GPS disabled: STM32WL LPUART1 clock hardware unavailable

Test 3: LSE&RTC Disabled, also failed to switch LPUART kernel clock to HSI16

  • Expected Behavior: GPS should be disabled
    • In this case, LPUART will use PCLK1(48MHz on Wio-E5), which is not capable of running at lower baud rate, so this scenario also requires GPS disable
  • Result: PASSED
//\ E S H T /\ S T / C
Version 2.8.1.296e4aa for wio-e5 from meshtastic/firmware
Debug mute is enabled, there will be no serial output.
WARN  | ??:??:?? 0 GPS disabled: STM32WL LPUART1 clock hardware unavailable

Test 4: GPS Probing with various baud rate with this PR applied, LSE&RTC enabled, GPS not connected

Expected Behavior: Probing through all baud rate from 4800 to 115200, and reverts to 9600 baud as GPS is not connected
Result: PASSED

//\ E S H T /\ S T / C
Version 2.8.1.bd42970 for wio-e5 from meshtastic/firmware
Debug mute is enabled, there will be no serial output.
INFO  | ??:??:?? 0 STM32WL: LPUART1 kernel clock routed to HSI16 (16 MHz)
INFO  | ??:??:?? 0 STM32WL: LSE locked, hardware RTC available
INFO  | 09:43:34 0 GPS power state OFF -> ACTIVE
DEBUG | 09:43:34 0 Use GPIO32 for GPS RX
DEBUG | 09:43:34 0 Use GPIO33 for GPS TX
INFO  | 09:43:34 0 [GPS] Loaded cached GPS probe: baud=9600
WARN  | 09:43:37 4 [GPS] Cached GPS probe stale (U-blox 7 @ 9600), clearing
DEBUG | 09:43:38 4 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*
WARN  | 09:43:42 9 [GPS] No GNSS Module (baudrate 9600)
DEBUG | 09:43:44 11 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*.
WARN  | 09:43:49 15 [GPS] No GNSS Module (baudrate 115200)
DEBUG | 09:43:51 17 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*
WARN  | 09:43:55 22 [GPS] No GNSS Module (baudrate 38400)
*snip*
WARN  | 09:44:02 28 [GPS] No GNSS Module (baudrate 9600)
DEBUG | 09:44:04 31 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*
WARN  | 09:44:09 35 [GPS] No GNSS Module (baudrate 115200)
DEBUG | 09:44:11 37 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*
WARN  | 09:44:15 42 [GPS] No GNSS Module (baudrate 38400)
DEBUG | 09:44:18 44 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*
WARN  | 09:44:22 48 [GPS] No GNSS Module (baudrate 4800)
DEBUG | 09:44:24 51 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*
WARN  | 09:44:29 55 [GPS] No GNSS Module (baudrate 57600)
DEBUG | 09:44:31 57 [GPS] Trying $PDTINFO (Unicore Family)...
*snip*
WARN  | 09:44:35 62 [GPS] No GNSS Module (baudrate 9600)
WARN  | 09:44:35 62 [GPS] Give up GPS probe, set to 9600
WARN  | 09:44:35 62 [GPS] GPS not detected; not present this boot
INFO  | 09:44:35 62 [GPS] GPS power state ACTIVE -> OFF

Test 5: Normal Situation(LSE/RTC Enabled, U-blox NEO-7M connected)

Expected Behavior: Detects connected GPS module, update the module config, sets time from NMEA, and tries to lock.
Result: PASSED (also got a valid position fix some minutes later as well)

//\ E S H T /\ S T / C
Version 2.8.1.bd42970 for wio-e5 from meshtastic/firmware
Debug mute is enabled, there will be no serial output.
INFO  | ??:??:?? 0 STM32WL: LPUART1 kernel clock routed to HSI16 (16 MHz)
INFO  | ??:??:?? 0 STM32WL: LSE locked, hardware RTC available
INFO  | 09:45:20 0 GPS power state OFF -> ACTIVE
DEBUG | 09:45:20 0 Use GPIO32 for GPS RX
DEBUG | 09:45:20 0 Use GPIO33 for GPS TX
DEBUG | 09:45:20 0 [GPS] Trying $PDTINFO (Unicore Family)...
DEBUG | 09:45:20 1 [GPS] Trying $PCAS06,1*1A (ATGM33xx Family)...
DEBUG | 09:45:21 1 [GPS] Trying $PAIR021*39 (Airoha Family)...
DEBUG | 09:45:22 2 [GPS] Trying $PQTMVERNO*58 (LC86)...
DEBUG | 09:45:22 3 [GPS] Trying $PCAS06,0*1B (L76K)...
DEBUG | 09:45:23 3 [GPS] Trying $PMTK605*31 (MTK Family)...
DEBUG | 09:45:24 4 [GPS] Soft version: 1.00 (59842)
DEBUG | 09:45:24 4 [GPS] Hard version: 00070000
DEBUG | 09:45:24 4 [GPS] Extensions:2
DEBUG | 09:45:24 4 [GPS]   PROTVER 14.00
DEBUG | 09:45:24 4 [GPS]   GPS;SBAS;GLO;QZSS
DEBUG | 09:45:24 4 [GPS] Protocol Version:14.00
DEBUG | 09:45:24 4 [GPS] ProtVer=14
INFO  | 09:45:24 4 [GPS] U-blox 7 detected
DEBUG | 09:45:24 4 [GPS] Set GPS+SBAS
INFO  | 09:45:24 4 [GPS] GPS+SBAS configured
INFO  | 09:45:26 6 [GPS] GNSS module config saved
DEBUG | 09:45:26 6 [GPS] Publish pos@0:2, hasVal=0, Sats=0, GPSlock=0
DEBUG | 09:45:26 6 [GPS] No GPS lock
DEBUG | 09:45:27 6 [GPS] NMEA GPS time set 2026-09-05 09:45:27 age 0
DEBUG | 09:45:27 6 [GPS] Publish pos@0:2, hasVal=0, Sats=0, GPSlock=0
DEBUG | 09:45:27 6 [GPS] No GPS lock

🤝 Attestations

  • I have tested that my proposed changes behave as described.
  • I have tested that my proposed changes do not cause any obvious regressions on the following devices:
    • Heltec (Lora32) V3
    • LilyGo T-Deck
    • LilyGo T-Beam
    • RAK WisBlock 4631
    • Seeed Studio T-1000E tracker card
    • Other (please specify below)
      • Seeed Studio Wio-E5 mini Dev Board (STM32WL / u-blox NEO-7M)
      • Seeed Studio Wio Tracker L1 Pro (nRF52840 / Quectel L76K)
      • Heltec Mesh Node T114 (nRF52840 / Quectel L76K)

Summary by CodeRabbit

  • New Features

    • Added GPS support for the Wio-E5 using its low-power UART interface.
    • Added automatic low-power UART clock setup and validation for reliable GNSS communication.
    • Enabled sensor and GPS capabilities with dedicated UART pin assignments.
  • Bug Fixes

    • Improved handling of GPS initialization failures to prevent lockups and report unavailable hardware cleanly.
    • GPS is now disabled when the required low-power UART clock or serial connection is unavailable.

- update LPUART1 clock configuration for GNSS/GPS support with LPUART
- update wio-e5 variant to use LPUART1(PC1/PC0), also enabling LSE and RTC
…ue-with-no-gps on failure

fix(stm32wl): gracefully disable GPS if LPUART1 is selected but not usable
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📒 Files selected for processing (5)
  • src/gps/GPS.cpp
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  • src/platform/stm32wl/main-stm32wl.cpp
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📝 Walkthrough

Walkthrough

Changes

The Wio-E5 variant moves GPS to LPUART1. STM32WL startup configures the LPUART1 clock through HSI16. GPS probing and creation stop when serial initialization or LPUART1 availability checks fail.

STM32WL GPS support

Layer / File(s) Summary
LPUART1 clock setup
src/platform/stm32wl/architecture.h, src/platform/stm32wl/main-stm32wl.cpp
Adds the LPUART1 clock timeout and availability API. STM32WL startup enables HSI16, waits for readiness, and routes the clock to LPUART1.
Wio-E5 GPS wiring
variants/stm32/wio-e5/platformio.ini, variants/stm32/wio-e5/variant.h
Moves GPS from USART2 to SerialLP1 on PC1 and PC0. Enables GPS, sensors, LSE support, and required libraries.
GPS initialization checks
src/gps/GPS.cpp
Stops cached-probe verification, probing, and GPS creation when STM32 serial initialization fails. Disables GPS when STM32WL LPUART1 is unavailable.

Estimated code review effort: 3 (Moderate) | ~20 minutes

Merge Risk: ⚪ Minimal · up to f1729

Wio-E5 GPS now uses LPUART1 with validated clock and serial initialization, disabling GPS safely if setup fails. No current merge-blocking risk is identified.

Sequence Diagram(s)

sequenceDiagram
  participant WioE5
  participant stm32wlSetup
  participant stm32wlLpuartSetup
  participant createGps
  participant SerialLP1
  WioE5->>stm32wlSetup: start platform setup
  stm32wlSetup->>stm32wlLpuartSetup: configure LPUART1 clock
  stm32wlLpuartSetup-->>stm32wlSetup: report clock availability
  WioE5->>createGps: initialize GPS
  createGps->>SerialLP1: begin GPS baud rate
  SerialLP1-->>createGps: report initialization status
  createGps->>WioE5: create GPS or disable GPS
Loading

Suggested reviewers: ndoo, jp-bennett

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Check name Status Explanation
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Out of Scope Changes check ✅ Passed Check skipped because no linked issues were found for this pull request.
Title check ✅ Passed The title clearly summarizes the main changes: enabling Wio-E5 GPS through LPUART1 and HSI16, with graceful fallback handling.
Description check ✅ Passed The description is complete and relevant. It explains the problem, implementation, scope, verification results, hardware testing, and attestation status.
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Docstring coverage is 30.00% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 10 functions across 4 files. (1 skipped: 1 unsupported.)

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Actionable comments posted: 1

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Inline comments:
In `@src/gps/GPS.cpp`:
- Around line 2068-2071: Update createGps so STM32 serial initialization via
_serial_gps and begin(GPS_BAUDRATE) occurs before new_gps->up() and other GPS
side effects, or explicitly undo all setup before returning nullptr on failure;
preserve the existing warning and failed-creation behavior.

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Comment thread src/gps/GPS.cpp Outdated
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@t-miura
t-miura marked this pull request as ready for review September 5, 2026 11:03
@t-miura
t-miura marked this pull request as draft September 8, 2026 12:56
@t-miura

t-miura commented Sep 8, 2026

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reverting to draft as upstream now has fix for Serial()'s lockup: stm32duino/Arduino_Core_STM32#3074
which we can utilize and makes this PR much more straightforward.

while new approach may have changes to GPS.cpp in wider blast radius, so I'll take some time to examine the situation across all available platforms.

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